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Our involvement starts from concept and ends with successful commissioning of the system.
Our philosophy is to work as an associate with our clients.

Fixtures(assembly, Welding, Painting)

**Fixtures** are custom-designed tools or devices used to hold, support, and position workpieces accurately during manufacturing processes such as **assembly, welding, and painting**. They ensure repeatability, precision, and safety by maintaining
consistent orientation and alignment of components while operations are performed on them.

Features of Fixtures (Assembly, Welding, Painting)

High Precision and Repeatability

• Designed for consistent part positioning to tight tolerances.

Custom Fit and Design

• Tailored to specific components, assemblies, or surface geometries.

Robust Construction

• Made from durable materials like steel, aluminum, or composites.

Quick Clamping and Release

• Pneumatic, hydraulic, or manual clamps for fast operation.

Ergonomic Design

• Minimizes operator effort and improves safety.

Modularity

• Some systems use interchangeable modules for different models or parts.

Thermal Stability (Welding Fixtures)

• Designed to withstand heat and thermal expansion during welding.

Paint-Friendly Coatings (Painting Fixtures)

• Non-stick or corrosion-resistant surfaces to prevent paint build-up.

Positioning Guides and Locators

• Ensures consistent alignment and orientation.

Integration with Robots or Automation

• Compatible with automated lines for seamless operation

Applications of Fixtures in Manufacturing

Assembly Fixtures
•  Automotive dashboard, engine, and seat sub-assembly
• Appliance casing and electronics component assembly
Welding Fixtures
•  Chassis frames, exhaust systems, and structural weld assemblies
•  Aerospace fuselage and frame components
Painting Fixtures
•  Holding parts for robotic or manual painting without surface interference
•  Fixture rotation for even coating in 3D parts
Inspection Fixtures
•  Holding components during dimensional or visual inspection
Electronics Assembly
• PCB positioning and soldering support
Fixture-Based Testing
• Electrical testing, pressure testing, or functionality verification
Heavy Equipment and Machinery
•  Component welding and paint holding for large assemblies

Advantages of Fixtures in Manufacturing

Improved Accuracy and Consistency

• Ensures uniform product quality with minimal variation.

Increased Production Speed

• Speeds up setup and operation, reducing cycle time.

Reduced Human Error

• Guided positioning minimizes reliance on operator skill.

Enhanced Safety

• Reduces manual handling and risk of injury.

Support for Automation

• Essential for robotized and automated manufacturing systems

Lower Rework and Scrap Rates

• Precision holding reduces the likelihood of defects.

Adaptability

• Modular or adjustable designs support multiple part variations

Improved Ergonomics

• Designed for operator comfort and ease of use.

Cost Savings Over Time

• Though initial investment may be high, long-term efficiency leads to

Consistent Paint or Weld Coverage

• Fixtures ensure parts are properly exposed for full process coverage.

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