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Our involvement starts from concept and ends with successful commissioning of the system.
Our philosophy is to work as an associate with our clients.

Fixtures(assembly, Welding, Painting)

**Fixtures** are custom-designed tools or devices used to hold, support, and position workpieces accurately during manufacturing processes such as **assembly, welding, and painting**. They ensure repeatability, precision, and safety by maintaining
consistent orientation and alignment of components while operations are performed on them.

Features of Fixtures (Assembly, Welding, Painting)

High Precision and Repeatability

1. Designed for consistent part positioning to tight tolerances.

Custom Fit and Design

1. Tailored to specific components, assemblies, or surface geometries.

Robust Construction

1. Made from durable materials like steel, aluminum, or composites.

Quick Clamping and Release

1. Pneumatic, hydraulic, or manual clamps for fast operation.

Ergonomic Design

1. Minimizes operator effort and improves safety.

Modularity

1. Some systems use interchangeable modules for different models or parts.

Thermal Stability (Welding Fixtures)

1. Designed to withstand heat and thermal expansion during welding.

Paint-Friendly Coatings (Painting Fixtures)

1. Non-stick or corrosion-resistant surfaces to prevent paint build-up.

Positioning Guides and Locators

1. Ensures consistent alignment and orientation.

Integration with Robots or Automation

1. Compatible with automated lines for seamless operation

Applications of Fixtures in Manufacturing

Assembly Fixtures
 * Automotive dashboard, engine, and seat sub-assembly
 * Appliance casing and electronics component assembly
Welding Fixtures
 * Chassis frames, exhaust systems, and structural weld assemblies
 * Aerospace fuselage and frame components
Painting Fixtures
 * Holding parts for robotic or manual painting without surface interference
 * Fixture rotation for even coating in 3D parts
Inspection Fixtures
 * Holding components during dimensional or visual inspection
Electronics Assembly
 * PCB positioning and soldering support
Fixture-Based Testing
 * Electrical testing, pressure testing, or functionality verification
Heavy Equipment and Machinery
 * Component welding and paint holding for large assemblies

Advantages of Fixtures in Manufacturing

Improved Accuracy and Consistency

1. Ensures uniform product quality with minimal variation.

Increased Production Speed

1. Speeds up setup and operation, reducing cycle time.

Reduced Human Error

1. Guided positioning minimizes reliance on operator skill.

Enhanced Safety

1. Reduces manual handling and risk of injury.

Support for Automation

1. Essential for robotized and automated manufacturing systems

Lower Rework and Scrap Rates

1. Precision holding reduces the likelihood of defects.

Adaptability

1. Modular or adjustable designs support multiple part variations

Improved Ergonomics

1. Designed for operator comfort and ease of use.

Cost Savings Over Time

1. Though initial investment may be high, long-term efficiency leads to

Consistent Paint or Weld Coverage

1. Fixtures ensure parts are properly exposed for full process coverage.

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